Brown Davis - Ford Ranger Raptor Next-Gen (2022 – PRESENT)
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- Available Monday - Friday 9AM - 6PM PST
- Need Installation? Contact Us
DESCRIPTION
At West Coast Off-Roaders we pride ourselves in giving you the best advice to ensure that you purchase the right product to suit your specific needs, as well as ensure that it is the right fit or application for your vehicle. For expert advice, pricing, shipping and an accurate ETA, please give us a call on 604 770 1252 or contact us via the contact page on this website.
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OVERVIEW
140 LITRE REPLACEMENT LONG RANGE FUEL TANK
Unleash the full potential of your next-gen Ford Ranger Raptor (2022 – present) with the Brown Davis 140L Replacement Long Range Fuel Tank – engineered for those who demand more distance, more capability, and zero compromise. Whether you’re tackling remote outback tracks, towing across the country, or simply wanting fewer fuel stops, this high-capacity tank is built to go the distance.
Designed as a direct replacement for the factory fuel tank, the 140L system boosts your range dramatically without sacrificing ground clearance or vehicle performance. Crafted from high-grade aluminised steel and pressure tested for absolute durability, this tank is as tough as the Raptor itself – ready to handle the harshest Australian terrain.
Featuring internal baffles to control fuel movement, a low-profile design for off-road clearance, and full compatibility with the factory fuel gauge, the Brown Davis tank integrates seamlessly while offering massive range gains. Whether you’re charging through dunes or cruising across state lines, the Brown Davis 140L Long Range Fuel Tank ensures your next-gen Ranger Raptor stays fuelled for the journey ahead.
Specifications
- PART NUMBER: FRAP22R1
- TANK TYPE: REPLACEMENT
- CAPACITY: 140 LITRE
- FILLER POINT: RETAINS STANDARD FILLER POINT
- FUEL SUPPLY METHOD: STANDARD
- TANK LOCATION: REPLACES VEHICLES STANDARD TANK
- FITTING TIME: 2.5 hour/s
- MODIFICATIONS: NONE REQUIRED

Photos of Fitted Tank




Key Features
Fuel Capacity and Driving Range Comparison
| Fuel Tank Option | Capacity | Estimated Driving Range* | Increase vs Standard |
|---|---|---|---|
| Standard Fuel Tank | 80L | 695 km | — |
| Brown Davis Long Range Fuel Tank | 140L | 1,217 km | +75% |
Figures based on Next-Gen Ford Ranger Raptor (as quoted by Ford)
75% Increase!
Whilst every effort has been made to ensure these figures are accurate vehicles may vary. Vehicles should never be pushed to the point of running out of fuel as it may harm your vehicles engine.
Compatibility
Vehicle Type: Dual Cab
Confirmed Vehicle Fitment
| Year | Vehicle | Fitment |
|---|---|---|
| 2022 | Ford Ranger Raptor (Next-Gen) | ✔ Confirmed |
| 2023 | Ford Ranger Raptor (Next-Gen) | ✔ Confirmed |
| 2024 | Ford Ranger Raptor (Next-Gen) | ✔ Confirmed |
| 2025 | Ford Ranger Raptor (Next-Gen) | ✔ Confirmed |
International Vehicles
✔ Confirmed fitment for Thailand/Asia models.
✔ Confident fitment with world-spec petrol bi-turbo V6 vehicles.
Aftermarket Compatibility
| Accessory | Compatibility |
|---|---|
| Suspension | Compatible with factory and most aftermarket suspension systems, including airbags and GVM upgrades. |
| Alloy & Steel Trays | Compatible with most aftermarket trays. Fuel filler relocation may be required after installation. Some under-tray drawer systems may interfere with the fuel tank. |
| Aftermarket Exhausts | Compatible with most aftermarket exhaust systems. |
Note: Compatibility is based on the Next-Gen Ford Ranger Raptor Dual Cab. Professional installation is recommended.

Step by Step DIY Instructions
The Brown Davis Ford Ranger Raptor Next-Gen (2022 – Present) tank comes with step by step instructions that walk you through every step of the install.


Warranty and Support
For total peace of mind Brown Davis offers a 3 year warranty on all its fuel tanks. With an Australia wide network built over the 40+ years in the industry, you can go away on your longest journey knowing you will have full support with any issues.

Brown Davis manufactures a wide range of both Steel and Poly tanks so finding the right type of tank for your vehicle is crucial. Many factors need to taken into account so below are the highlights of both our steel and poly long range fuel tanks.
Steel vs Poly Long Range Fuel Tanks
| Steel Long Range Fuel Tanks | Poly Long Range Fuel Tanks |
|---|---|
|
Drain Plug All Brown Davis steel fuel tanks include a drain plug for draining contaminated fuel or collecting fuel when required. |
Lightweight Poly long range fuel tanks are typically 10–15 kg lighter than steel tanks, making them ideal where vehicle weight is a priority. |
|
Internal Baffles Internal baffles reduce fuel slosh and movement while increasing the tank's strength and structural integrity. |
Best suited for fleet vehicles and customers who primarily drive on sealed or surfaced roads. |
|
Swirl Pot Most Brown Davis steel tanks feature an internal swirl pot that traps fuel around the pickup, allowing you to use almost every litre of fuel. |
Recommended for Off-Road Touring:
Brown Davis aluminized steel long range fuel tanks are the preferred choice for 4WD enthusiasts and tourers tackling remote and off-road terrain.
Recommended for Everyday Driving:
Poly long range fuel tanks are an excellent option for fleet operators and drivers who spend most of their time on paved roads and want to reduce vehicle weight.
Justin from Patriot compares steel and poly Long Range Fuel Tanks

Since the beginning, Brown Davis has taken pride in the construction of our tanks, our Ford Ranger Raptor Next-Gen (2022 – PRESENT) tank is no exception. Our tanks are made with quality and care, from the materials we use to the stringent pressure testing, they are prepared for the harshest conditions.
Manufacturing Process
Laser Cut Aluminized SteelEvery Brown Davis fuel tank begins with precision laser-cut aluminized steel. This provides the strength and durability of steel while the aluminum coating offers excellent corrosion resistance to help prevent rust. |
Folded Before WeldingBefore welding, the laser-cut steel is precision folded using specialized machinery. This reduces welding time while producing stronger, more consistent components than flat-welded sections. |
High-Quality WeldingExperienced fabricators weld each tank using dedicated jigs to accurately position brackets, baffles, and the swirl pot. This ensures consistent quality and a precise fit for every vehicle. |
Pressure TestedEvery fuel tank undergoes rigorous pressure testing, including soap and submersion tests, to detect even the smallest leaks. If air can't escape, fuel won't either. |
Building a tank- A walk through with Matt from The Explore Life




